Welding ranks as one of the oldest forms of labour and art. It is the process of joining two metals together and is stronger than other mechanisms of bonding metals. There are numerous types of welding processes, such as gas metal arc welding, spot welding, etc.
If you are someone who wishes to get involved with welding, you must decide the type of welding you want to get into. You need to select the piece of welding equipment that will best suit your needs based on the type of welding you choose. Mig Welders are amongst the most popular, universal, and efficient welding tools available. A professional welder can use a Mig Welder and generate stunning results; however, a tyro can make great welds while using a Mig Welder as well. This article consists of a buying guide that you can refer to while deciding which Mig Welder to purchase. However, before that, it is important for you to know what a Mig Welder is.
Table of Content
- What are Mig Welders?
- Best Mig Welder
- 1. Hobart 500559 Handler 140 Wire Welder
- 2. MIG Welder, Handheld, 120VAC
- 3. Hobart Handler 500554001
- 4. Everlast i-mig140e MIG welder 110/120 volts FLUX
- 5. LONGEVITY Migweld 140
- 6. Forney 309 140-Amp MIG Welder
- 7. Pro-Series MMIG125 125 Amp Fluxcore Welder Kit
- 8. LOTOS MIG175 175AMP Mig Welder
- 9. GCG Wire Feed Portable
- 10. Campbell Hausfeld Welder
- How to Select the Best Mig Welder?
- Final Thoughts
What are Mig Welders?
An Mig Welder is a type of an arc welder that makes use of high voltage electricity to produce the adequate amount of heat that is needed to make a weld. The ‘Mig’ stands for ‘Metal Inert Gas’, which is the name given to the gaseous mixture that is filled inside the tank connected to the welder.
This gas mixture is released and creates the gas shield of the welder. The formula for the gas may vary but, as the name suggests, the gas will not react with the metal or contaminate your weld. Learning how to use a Mig Welder is fairly an easy and simple process. Thus, if you are a novice, going with an Mig Welder as your first tool is a great option and it is important that you buy an Mig Welder that suits your needs the best.
Best Mig Welder
Mig Welders are designed as per safety measures by combining best technologies in order to offer higher performance to the users. This article discusses three Welder products and its complete details for gaining good knowledge in selecting the best Mig Welder product
1. Hobart 500559 Handler 140 Wire Welder
Hobart 500559 Handler 140 Wire Welder is a power-packed device that contains great welding capabilities. The device is made with industrial cast aluminium drive system to perform tough tasks and stay durable.
5-Position Voltage Control – This welder comes with a 5-position tapped voltage control selector which helps to obtain a stable arc on different types of thickness.
Excellent Welding Range – Hobart 500559 Handler 140 Wire Welder is very much sought after because it has an excellent welding range from 24 gauges to 1/4 inch in steel.
Self-Resetting – It is very safe to use and handle because the device comprises the self-resetting feature to protect the motor and avoid thermal overload.
Dual-Groove – With this welder, it is very simple to shift from one wire size to another because it contains dual groove drive rolls, one for a smooth groove and one for a knurled groove.
- It is very easy to assemble and use this welder.
- The welder consists of a quick-release drive roll lever.
- Without the need for any additional kits, it can be quickly converted to MIG welding due to the presence of dual gauge regulator.
- The welder cannot be used with generators.
- Safety accessories like mask etc. are not included and have to be bought separately.
It doesn’t matter whether a person is a beginner or an expert at welding; Hobart 500559 Handler 140 Wire Welder provides unparalleled convenience to all of the users.
2. MIG Welder, Handheld, 120VAC
MIG Welder, Handheld, 120VAC is a splendid welder that performs many distinct welding activities without any trouble. It is a Best Mig Welder because it is known to offer impeccable results through a smooth performance.
Brass-to-Brass Gun Link – MIG Welder, Handheld, 120VAC is known for heightened conductivity because it has a brass-to-brass gun connection that supports this action.
50-500 IPM Cable Speed – This device can be used for various welding purposes according to the requirement because the speed range of the wire is between 50 inches per minute to 500 inches per minute.
Fully Adjustable Drive – The users will not be troubled by any kind of wire crushing or wire tangling because this welder has a fully adjustable drive method.
Aluminium Body – It has an enhanced durability because it is crafted with aluminium for rigidity.
MIG Welder, Handheld, 120VAC is an all-rounder welder that performs welding functions anytime and anywhere with great ease.
3. Hobart Handler 500554001
Hobart Handler 500554001 is an outstanding welder that has the capability to handle a wide range of metals like aluminium, stainless steel, mild steel etc. It is very convenient and safe to use because of the various unique inbuilt elements.
SpoolRunner 100 Gun – This welder is integrated with spool gun circuitry inside which the SpoolRunner 100 Gun can be placed. This whole mechanism aids to eradicate heaviness and the feeding issues pertaining to soft aluminium wires.
Inbuilt Contractor – The device can be used with complete easiness because it comprises a built-in contractor to function well and to ensure that the wire is cold when the welding is turned off.
Wire Feeder Technology – Hobart Handler 500554001 also has an inbuilt wire feeder that contains a quick release drive roll lever.
Versatile Welding – It bestows remarkable welding results as its welding range is from 24 gauges to 5/16th of an inch.
Hobart Handler 500554001 is one of the best welders as it can perform both small and big welding activities with flawless results.
4. Everlast i-mig140e MIG welder 110/120 volts FLUX
Everlast i-mig140e MIG welder 110/120 volts FLUX is an outstanding machine which meets all the crucial welding requirements related to different types of repair and maintenance and many other household or shop requirements.
Inverter Based Design – Everlast i-mig140e MIG welder 110/120 volts FLUX is exclusively created with an inverter based design so as to reduce power consumption but increase the performance.
Step-less Control – Unlike many other welders, this one does not have any tapped settings so one can enjoy step-less control of wire speed and voltage.
Dual Wire Spool Compatibility – The device is specially made to support both 4” and 8” wire spools. Thus, it gives dual wire spool compatibility.
IGBT Components – This machine is created with Insulated-Gate Bipolar Transistor (IGBT) components which are very durable and play a vital role in adding a long life to the welder.
Everlast i-mig140e MIG welder 110/120 volts FLUX is a very affordable welder that can be operated easily and functions efficiently.
5. LONGEVITY Migweld 140
The best mig welder with versatile output has been made by Longevity. The mig welder is not only able to cut through aluminum but also all types of metals. This is possible due to the optional spool on the gun which can be adjusted according to the metal. Easy to set up within minutes, this mig welder is able to work under electricity of 110 Volts by using a power cord in order to access the board. The capacity of the welding machine is of 11 lbs and can cut through the metals with and/or without gas.
Power – The mig welder works on an electricity of 110 Volts and is provided with a power cord in order to connect to the board.
Versatile Welder – The mig welder is able to weld through any metals apart from aluminum by adjusting the spool of the gun.
Powerful Welding – The Longevity mig welder is able to cut through about ⅜” mild steel and can operate with and/or without gas.
Portable – The mig welder machine is a portable unit and is provided with a power cord which can be plugged anywhere.
Easily Available Consumables – The mig welder’s accessories are easily available in the local market or shop and the functions can be learnt easily.
- The mig welder is an easy to use device.
- The welding machine is a portable device which has been provided with a power cord and the accessories are available in the local stores.
- The mig welder offers with a versatile spool which can cut through any metal.
- The mig welder does not run on battery, hence does not work during load shedding.
- Does not come with a full proof warranty.
The mig welder by Longevity has been used for its versatile spool and is a good device for the beginners in the welding profession. However, it has problems in lasting long. Apart from that, it is a go-to device which has been rated 4.1 out of 5 on an average on Amazon.
6. Forney 309 140-Amp MIG Welder
The mig welder made by Forney works on a 140 amp output in maximum with 1 phase which has a voltage of 120V. The machine proves to be ideal for automobiles, farming and small repairs which might use welding. The machine is provided with a regulator and a gas hose which makes the Mig welding ready. The welding machine is based on the transformers with 4 taps using two techniques, MIG (GMAW) and Flux Cored (FCAW). Provided with several upgraded features, the machine is provided with a euro style torch which is used for disconnecting, also provided with a gun compatible with consumables commonly found. The machine also is provided with a despooler which is upgraded by a cable wrap apart from the Hd feed cast by aluminum.
Range – The input of the welding machine can be about 140 amps and 120 volts
Versatile – The mig welding machine can be used to cut through mild steel, cast iron and aluminum.
Large Cabinet – The machine welder has been upgraded to provide with a large cabinet which consists of 4 inch and 8 inch spools.
Upgrades – The machine welder has been provided with a cable wrap and a euro style torch which is used to disconnect and also with a heavy wire aluminum cast driving system.
Easily Available – The machine welder consumables can be easily available in the local stores.
- The welding machine is easy to use and can be set up easily.
- The machine is used for fabrication of metal, repair and maintenance, farm and ranch.
- The cable wrap is able to keep the cables clean and insulated.
- The driving system is of aluminum cast.
- The wire feed of the machine box shows a bit of problems.
The welding machine made by Forney has been rated to be 4.1 out of 5 on an average review basis from Amazon. This machine might show problems with the wire feed, however its parts and accessories are easily available from local stores.
7. Pro-Series MMIG125 125 Amp Fluxcore Welder Kit
This welding machine made by Pro Series is the best mig welder for beginner’s use. This welding device is best while using for domestic purposes as well as for farming and ranching. The machine works on 125 amp of electricity. The welding machine has been designed in such a way that it can reach any space and prevents much splattering. The welder will be able to cut through alloys, metals like carbon metal, aluminum, stainless steel, magnesium, copper, nickel, silver, bronze etc. The machine works for a longer duty cycle when the amperage of the welder has been regulated to the maximum. In a single pass, the welder is able to cut through a good depth.
Versatile – The welder machine is able to weld through carbon steel, stainless steel, copper, aluminum, silver, and nickel, bronze and other alloys.
Easy to use – The machine is easy to use and can be used for domestic purposes also farming and ranching.
Accessories – The machine is accompanied with a clamped cable, welding gun with spools with a wire core and a brush hammer.
Voltage – The setting of the voltage is of 2 volts operating with 120 volts. The metal which needs to be cut are 18 gauge deep or 3/16 inches.
- The machine is able to cut different alloys and metals with the help of the spools.
- The welding machine is provided with accompanied accessories.
- Easy to use and is best used for domestic and farming purposes.
- Battery is not included and hence cannot work during load shedding.
- The warranty is applicable to the parts and not for the main machine.
The mig welder machine is an easy to use device which can be used for the domestic purposes. The only drawback is that it cannot work using a battery and hence it might be a problem during load shedding. The mig welder by Pro series has been rated with 4.0 out of 5.0 as an average rating on Amazon.
8. LOTOS MIG175 175AMP Mig Welder
The LOTOS MIG175 Welder is very easy to set up as it takes a maximum of 10 minutes to start its function. This Welder is using transformer technology which operates on a volt starting from 200 to 240 volt which has brought success among the customers mainly due to its reliability and durability. It is one of the most versatile products developed by Lotos Technology which plays an important role in the current market.
Purpose and Capacity – This product is used in welding materials like stainless and mild steel, other types of materials like aluminum, etc.
The welding capacity of the LOTOS MIG175 Welder is 1/4″ of stainless and mild steel. 3/8” for aluminum typed material.
Spool Gun for Welding – This Welder also comes up with an MIG spool gun which is 10 feet and 4 inches high which are used for welding purpose. It also has an aluminum wire which is 0.9mm thick which has a 4-prong end connection for easy welding purpose.
- This welder assures users of a long operating life of the product.
- It is very easy to set up (maximum 10 minutes time for setting up).
- It provides reliability and durability with the technology it has been designed.
- This product comes with a 1-year warranty at an affordable cost.
- Users are experiencing wire feed problems and the unavailability of the manual, if provided could benefit the users.
9. GCG Wire Feed Portable
It is one of the perfect welders which gives portable option and comprises of 90amp MIG Welder. This is best fit for garage and home purposes, etc. It is designed with feature like shut off when the machine is overheated when the regular duty cycle exceeds. This product is constructed with a complete package that is necessary for a complete welding.
Purpose and Design – This product cannot be used for welding aluminum typed material. This can perfectly weld mild steel of 1/8” thick material.
The design used here suits for all common type of welding process. This product comprises of .030” to .035” diameter wire which is included with this product.
Input Power and Amp Range – This welder needs an input voltage of 120 VAC with the welding amp range starting from 55 amps to 90 amps.
Other features – This product comes with a whole package of welding mask, hammer, brush, clamp and a gun for the purpose of welding.
- It comes at an affordable cost and is worth the price.
- It is one of the versatile products and the major advantage is its portability.
- The shut off function helps users to avoid damage to the product.
- It is very easy to use and the availability of the welder cooler fan cools the machine in order to avoid the heat produced.
- The cables provided are too short to use when welding.
- The gears available are plastic which can be easily broken.
10. Campbell Hausfeld Welder
Campbell Welding machine is one of the reliable machines ever made which perfectly works well on shops, houses, garage, etc. This comes with four types of settings which can weld materials up to 3/16 inches thick. In order to prevent overheating, it uses thermal protection technology which is activated automatically when the machine is overheated. It is one of the most versatile products which are more popular in the current market.
Required Input Volt and amp range capacity – This product runs on an input current of range 115volts. The Welding Machine uses amp range of 70 amps and has a cable of length 8 feet which best suits for welding.
Speed – This product holds a deck transformer which is used in operating the welder machine at a consistent speed in order to avoid any damages caused by it. This welder needs a consistent speed in welding materials.
Other features – A torch is designed with this product in order to produce easy support for welding things. A starter gun spool is available with two other tips for contact facilitates users with easy welding.
- It has 5 years warranty facility for the welding machine.
- This product produces reliability and portability for the users.
- It is very easy to use by the users even if they have zero experience in working with it.
- The product can be purchased by all level of users at an affordable cost.
- It works well for the light-weighted materials and not for the heavy one.
- The plastic material used in this product is easily broken as per the users’ reviews.
Welding either a steel or aluminum material with consistent speed is one of the greatest tasks which must be done with good care. So, it is necessary for choosing the best welder for performing these tasks with high care. The above-mentioned welders offer the best performance to the users by providing reliability. Hope, this article benefit the users who are interested to purchase versatile and portable welder.
How to Select the Best Mig Welder?
There are numerous aspects to be kept in mind while choosing which Mig Welder to buy. You must research and enquire well to know about the aspects regarding each Mig Welder. These are given as follows:
You need to decide the amount of power you need for your welding projects. A simple Mig Welder that is to be used for domestic projects would run at around 110 V to 120 V. However, for industrial projects that need more power, an Mig Welder that runs around 220 V would be required. For a welder who works on numerous projects that may vary in the power required, going with a combination welder would be a fantastic and highly affordable option. A combination welder would operate on both a lower voltage and a higher voltage.
Neatness of Weld
Cheaper Mig Welders consist of flux core wires. These welders don’t require a shielding gas; when the wire melts, the flux rises to the top and forms a guarding layer around the weld. Removing this flux is necessary and upon doing so, the weld would incur some scratch marks. Therefore, if your weld needs to be neat, it is advisable to go with a gas shielded Mig wire.
Permanently Live Torch
It is advisable to avoid welders that have permanently live torches. These welders may be cheaper, but they are also dangerous. With permanently live torches, there’s an increased risk of damaging the cornea of your eye, also called getting arc eye, is relatively higher when compared to welders that come with contractors. A contractor ensures that the torch is live only when you are welding something. Most suppliers and companies avoid mentioning permanently live wires in the descriptions of their products and hence, you must enquire before purchasing the product.
Quality and Cost
As is the case with all products, the quality of an Mig Welder varies directly with its cost. As the cost increases, the quality and number of features will increase as well. One advantage of selecting a more expensive Mig Welder is that the wire feed control would vary automatically to suit the power supplied. Other benefits of a costlier Mig Welder include great quality of wire feed mechanism, a good-sized wire feed motor, etc. Thus, if you can afford it, purchasing an expensive Mig Welder over a cheaper one can be very beneficial.
There are certain components that are essential and must be included while buying the welder which includes the torch, the gas regulator, safety equipment, etc. You must go for a euro torch if you have the option as they are easily available and cheap. The gas regulator you go with can either be a single gauge regulator or a twin gauge regulator. Twin gauge regulators have the added benefit of measuring flow rate and are thus, slightly more expensive. However, to ensure that you don’t embellish the rate of gas flow, going with a twin gauge is highly recommended.
When it comes to safety equipment, you must go for welding gauntlets and cotton overalls. Some suppliers offer these components along with the Mig Welder and it is highly recommended to go for these offers.
Purchasing a Mig Welder that consists of numerous features, which is of great quality, and suits your needs the best is very important and thus, it is advisable to refer to the buying guide given in this article whenever you purchase. As mentioned in the article, if you can afford it, going with a relatively costlier welder can greatly benefit you in the long run.